Robo Incidents
FatalConfirmed · Smyrna, Tennessee

Nissan maintenance technician killed by robot at Smyrna assembly plant

A 43-year-old maintenance technician at Nissan's Smyrna, Tennessee plant was struck and killed by an articulating robot on June 16, 2013, while replacing its gears.

Key facts

  • On June 16, 2013, a maintenance technician was killed at Nissan North America's vehicle assembly plant in Smyrna, Tennessee.
  • OSHA's national fatality summary for fiscal year 2013 says the worker was struck and killed by an articulating robot while replacing the robot's gears.
  • Local radio station WGNS reported that the accident happened at about 1:30 a.m. and that the technician was 43 and had worked for Nissan for 21 years.
  • It was the second death at the Smyrna plant in under two months, following the death of a contractor's employee in the paint facility in April 2013.

What happened

The accident happened at about 1:30 a.m. on Sunday, June 16, 2013, at Nissan’s vehicle assembly plant in Smyrna, according to local station WGNS. The worker was a 43-year-old maintenance technician with 21 years at the company.

Nissan did not release details of the cause at the time. OSHA’s summary of fatalities reported in fiscal year 2013, which covers both federal and state-plan cases, lists the event under Nissan North America Inc., Smyrna, and describes it as a worker struck and killed by an articulating robot while replacing robot gears.

The system involved

The only public description of the machine is OSHA’s one-line summary, which calls it an articulating robot, the jointed-arm type widely used for welding and material handling in car plants. The summary indicates the robot was being serviced at the time rather than running production, a situation that features in many of the 41 robot-related workplace deaths a NIOSH researcher identified in the United States between 1992 and 2017.

Investigation and response

An investigation was reported to be under way on the day of the death. Workplace safety in Tennessee is enforced by the state’s own occupational safety agency. The findings of that investigation, and whether any citations were issued for this death, were not verified for this entry.

What is not established

The make of the robot, how it came to move while being serviced and whether energy sources had been locked out are not described in the sources reviewed. The outcome of the state investigation was not verified.

Outcomes

  • OSHA's fiscal year 2013 summary of workplace fatalities records the death as a worker struck and killed by an articulating robot while replacing robot gears.

Sources

  1. FY13 Fatalities and Catastrophes To DateOSHA
  2. Update: Name of Employee who Died in Nissan Accident at Smyrna Plant ReleasedWGNS Radio, June 16, 2013
  3. Robot-Related Fatalities at Work in the United States, 1992–2017American Journal of Industrial Medicine (via CDC Stacks), June 1, 2023

Record published . Written from the sources listed above under the site's methodology. A record shows that a system was involved in an event. It is not a finding that the system, its maker or its operator was at fault.

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